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[Case Study] Troubles Caused by Chocolate Stops on the Line

Frequent "choco stops" during line operation! Introducing a case of improvement with the implementation of positioning sensors!

At one point on the production line, frequent troubles (chocolate stops) were occurring, and during these troubles, the line could not be stopped, causing the work from the previous process to enter the trouble area and become defective. We wanted to introduce AB control, so we summarized the current issues, which revealed three main factors: "troubles are not detected, and work is being input," "work continues to flow even while workers are engaged in recovery operations, making it unsafe," and "the working environment is poor, and the photoelectric sensor is not detecting." Therefore, we installed the positioning sensor "PS-4482" from MACOME　CORPORATION on the line conveyor and the magnetic body "MG-102A" on the work pallet. As a result of the improvements, we achieved a work loss amount of 0 yen and realized a cost reduction of 26,568,000 yen per year. *For more details, please refer to the PDF document or feel free to contact us.

Company：MACOME CORPORATION NAGANO TOKYO OSAKA NAGOYA HIROSHIMA
Price：Other

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[Improvement Case] Troubles Caused by Chocolate Stops on the Line - Kaizen

Frequent "choco stops" during line operation! Work does not stop, and recovery takes time.

We would like to introduce a case where we improved troubles caused by chocolate stops on the production line. At one point in the production line, troubles (chocolate stops) occurred frequently. During these troubles, the line could not be stopped, allowing work from the previous process to enter and become defective. To address this, we installed our positioning sensor "PS-4482" and the magnetic body "MG-102A" on the line conveyor, enabling AB control. [Challenges] - Troubles were not detected, allowing work to be introduced. - It was unsafe because work continued to flow even while workers were engaged in recovery operations. - The working environment was poor, and the photoelectric tube could not detect anything. *For more details, please refer to the related links or feel free to contact us.